Njira yothandizira kutentha kwapakati pafupipafupi pa chitoliro chachitsulo, chitoliro chamafuta amafuta komanso chitoliro choboolera

Zomwe zapangidwazi ndi njira yapakati yochotsera kutentha kwa mapaipi azitsulo, mapaipi amafuta ndi mapaipi obowola. Njirayi imagawidwa: workpiece imayikidwa papulatifomu yosungira; chojambuliracho chimangokhala chofananira ndikukhazikika: chogwirira ntchito chimalowa patebulo lotenthetsera: kuzimitsa kutenthetsa kutentha: kutsekera kotsekemera kotentha kwa kayendedwe: kupitiriza ndi mzere Kupopera kumapangitsa kuti ntchitoyo igwire mwachangu komanso mofananira komanso kuzimitsa kwathunthu: madzi otsalira pantchitoyo amatuluka chitoliro patebulopo: Kutenthetsa kutentha kwanyumba: kuyeza kwamakina oyeserera otsekera: kumachotsa sikelo ya oksidi pamwamba pa malo ogwirira ntchito; bedi loziziritsa: maubwino: Kutentha kwapakatikati kwapakatikati Monga gwero la kutentha kwa kutentha, kulibe kuipitsa chilengedwe, kuli kotetezeka, kulibe zocheperako ndipo kulipira mtengo. Tebulo lodzigudubuza loyatsa limatsimikizira kuti chogwirira ntchito chimakhala chotenthedwa pakatenthe.

Chogwirira ntchito chikadutsa patebulo yodzigudubuza, safuna makina owongolera kuti awongolere, kuchepetsa mtengo. Chipangizo chotsekera chopangitsa kuti ntchitoyo igwire mwachangu komanso mofananamo komanso kuzimitsa kwathunthu mu utsi wopitilira muyeso, ndipo chida chotsikiracho chimapangitsa mawonekedwe a omalizidwa kukhala owala pamtundu wake wowona. Gome lokhetsa madzi limapangitsa madzi ndi nthunzi osapsa mtima mkati mwazitsulo zotenthetsera, ndipo chofukizira chotenthetsera kutentha chimakhala ndi moyo wautali. 

Njira yapakati yochotsera kutentha kwa mapaipi achitsulo, mapaipi amafuta ndi mapaipi obowola amadziwika chifukwa choti njirayi imagawidwa:

• Malo osungira pa workpiece: mapaipi achitsulo kapena mapaipi amafuta kapena mapaipi obowola amakonzedwa bwino papulatifomu; nsanja yosungira imapendekera madigiri a 2-5, ndipo cholembedwacho chimakwezedwa kumalo osungira ndi kireni, mosasunthika mwadongosolo: Malo osungira zinthu ali ndi magudumu owonekera. Sinthani gudumu lama eccentric pamakona osiyanasiyana kwa -60 ～ -139.7, kuti chida chosinthira chikhoza kungotembenuza chinthu chimodzi nthawi imodzi; 　　　　
• Chojambuliracho chimayendetsedwa bwino ndikukhazikika: chitoliro chachitsulo chogwiritsira ntchito kapena chitoliro cha mafuta kapena chitoliro chobowola chimatumizidwa kuchokera papulatifomu yosungitsira malo oyambira-mayikidwe ndi tebulo loyikapo, lomwe limakhala ndi ma roller anayi ndipo ili ndi cholandirira cholandirira , Omwe odzigudubuza kumapeto onse awiri amayendetsedwa ndi mota kuyendetsa chowongolera kuti agwirizane ndi chogwirira ntchito; 　　　　
• Chogwiritsidwira ntchito chimalowa patebulo lotenthetsera: chitoliro chachitsulo chogwiritsira ntchito kapena chitoliro chamafuta amafuta kapena chitoliro chobowolera chimalowa patebulo lotenthetsera kutentha kwunifolomu. V-odzigudubuza woboola pakati, ma mota oyenda pafupipafupi othamangitsa, ma reducer, ndi ma roller ooneka ngati V adayikidwa patebulo lotenthetsera moyenerera. Liwiro la kasinthasintha limasinthidwa ndikusintha kwanthawi zambiri. Chowongolera chopondera chimayendetsedwa ndi sensa kuti ikweze bwino cholembedwacho pamayikidwe ndikuyikweza kupita kumalo osinthira pafupipafupi omwe amaikidwa pang'onopang'ono 8-20 °. Wowonjezera kutembenuka wodyetsa amazungulira pa liwiro lokhazikika. Kudyetsa kutsogolo, wodyetsa pafupipafupi ndimodzi wodzigudubuza, wokhala ndi liwiro losinthika komanso kutalika. Chitoliro chachitsulo chogwiritsira ntchito kapena chitoliro cha mafuta kapena chitoliro chobowolera chimayikidwa pa chozungulira cha V ndipo chimazungulira koyilo yotenthetsera. Ndioyenera chitoliro chogwirira ntchito kapena chitoliro cha mafuta kapena chitoliro chobowolera. Kutenthetsa wogawana; 　　　　　
• Kuthetsa Kutentha kotentha: chitoliro chachitsulo chogwiritsira ntchito kapena chitoliro cha mafuta kapena chitoliro chobowolera chimalowetsa malo otenthetsera pafupipafupi kudzera patebulo lotentha. Malo otenthetserawa amapangidwa ndi magulu awiri azipangizo zamagetsi zamagetsi zamagetsi zamagetsi zamagetsi osiyanasiyana okhala ndi mphamvu zosiyanasiyana komanso ma seti angapo amagetsi otenthetsera kuti athetse kutentha. Kutentha kotentha ndi 850 ℃ -1000 ℃ kuwonetsetsa kutentha kwa yunifolomu; 　　　　
• Kuwongolera kotentha kotsekedwa: Ikani makina otentha otsekemera amitundu iwiri potuluka koyilo yotenthetsera kuti muwone kutentha kwa malo ogwirira ntchito, ndikuyankhanso chizindikiro pamagetsi apakati pafupipafupi kuti musinthe mphamvu yotulutsa mphamvu yapakatikati gwiritsani ntchito kupanga njira yotseka yotseka kuti muchepetse kutentha kwa zinthu Pakati pamavuto amaloledwa; 　　　　
• Kupopera mosalekeza pamzerewu kumapangitsa kuti ntchitoyo igwire mwachangu komanso mofananamo komanso kuzimitsa: chitoliro chotenthetserako chachitsulo kapena chitoliro cha mafuta kapena chitoliro chobowolera chimalowa m'dera lotsekemera, ndipo chida chotsekera utsi chimagwiritsidwa ntchito kupopera madzi kumtunda kwa mkangano chitsulo chitoliro. Khoma la chitoliro lazimitsidwa, komanso momwe kutentha kwachangu komanso kofananira kutentha. Mphamvu kutsitsi masekondi 5-30. Maseti awiri ampampu othamanga kwambiri komanso othamanga amasankhidwa. Mphamvu ndi mamita 125. Kuthamanga kwamadzi ndi 1,000 m ↑ [3] / h. Mphamvu zonse zili pamwambapa 500 kW. , Kuonetsetsa kuti kanema wa nthunzi wopangidwa pamwamba pa workpiece wawonongeka; 　　　　
• Kukhetsa tebulo pa chojambuliracho: chotsani madzi omwe atsala chitoliro mutazimitsa chitoliro chachitsulo kapena chitoliro cha mafuta kapena chitoliro chobowola ndikubweretsa mu coil yoyeserera. Gwiritsani ntchito tebulo lakutsanulira kuti mupendekeke mbali ziwiri kuti mukwaniritse cholinga chochotsa madzi. Chitoliro chachitsulo chogwiritsira ntchito kapena chitoliro chamafuta amafuta kapena chitoliro chimasunthidwa, ndikusunthira kwina ndikutengera 2-5 ° polumikizira ofananira ndi chitoliro chachitsulo kapena mafuta oyambira mafuta kapena chitoliro, kuti chitsulo chogwirira ntchito chitoliro kapena mafuta a mafuta chitoliro chabwino kapena chitoliro choboolera chimasunthidwa patebulo lakukhetsa. Mukaima bwino, pangani madzi mu chitoliro chachitsulo chogwiritsira ntchito kapena chitoliro chamafuta kapena chitoliro chothira, ndipo patatha mphindi zochepa, chimakwezedwa ndi wodyetsa wa pneumatic kupita patebulo lolimba;

Mafuta chitoliro zitsulo chitoliro mankhwala ng'anjo

Ndikuchulukirachulukira kwa kutulutsa mafuta ndikudzama kwazitsime, zofunikira pakulimba kwamapope amafuta abwino zikukulirakulira. Chipilala chachitsulo cha J55 chachitsulo chosungunula sichinakwaniritse zofunikira, ndipo kalasi yazitsulo ya N80 yakhala kalasi yazitsulo wamba. Q125 ndi mitundu ina yazitsulo imagwiritsidwa ntchito kwambiri, ndipo msika wa chitoliro umapereka kwambiri mapaipi azitsulo a J55, ndipo ndizovuta kugula mapaipi azitsulo a N80, P110, ndi Q125. Izi zadzetsa zovuta zazikulu kwa opanga mafuta a chitoliro chachitsulo kuti apange matayala azitsulo zazitsulo. Ntchito yomanga chitoliro chachitsulo chotenthetsera mafuta imathandizira kukweza mapaipi osavuta kugula a J55 kupita ku N80, P110, ndi ma Q125 masitepe achitsulo pogwiritsa ntchito kutentha, komwe kumathetsa zovuta kugula mapaipi azitsulo ndikukumana ndi zofunika opanga mafuta a chitoliro chachitsulo kuti apange zitsulo zapamwamba. Kufunika kwa magalasi oyimitsira matayala ndikutumiza kumakumana ndi zovuta zowonjezeka zowunikira mafuta.

Mapaipi azitsulo amapachikidwa ndikukonzedwa papulatifomu yoloza kumtunda kwa ng'anjo yotentha. Tebulo lodzigudubuza lomwe lili panja pa ng'anjo lili ndi choyimitsira ndi chida chokoka. Chida chokoka chimakoka chitoliro chachitsulo kuchokera papulatifomu kupita pa tebulo lodzigudubuza lodyera kunja kwa ng'anjo yotentha. Pa nthawi yazakudya, chitseko cha ng'anjo yoyatsira moto chimatsegulidwa, ndipo tebulo lodyetsa kunja kwa ng'anjo yozimitsira ndi tebulo lachitetezo cha cantilever mkati mwa ng'anjo limazungulira mwachangu nthawi yomweyo kutumiza chitoliro chachitsulo kuzimitsa ng'anjo. Kuyika kwa chitoliro chachitsulo ku ng'anjo yotentha kumayang'aniridwa ndi chida chachitsulo chosanjikiza ndi PLC. Chida chokhala ndi chitoliro chachitsulo chimakhala ndimasinthidwe awiri azithunzi zamagetsi, omwe ndi PLC amaliza kuyeza kutalika ndi kuyeza kwachangu kwa chitoliro chachitsulo ndi kusanja mu ng'anjo.

Chitoliro chachitsulo chimalowa m'ng'anjo m'malo mwake, ndipo tebulo loyendetsa mkati ndi kunja kwa ng'anjo limasiya kuzungulira. Pakadali pano, mtanda wosunthika wamayendedwe oyenda mu ng'anjo ukukwera, kukweza chitoliro chachitsulo patebulo la cantilever wodzigudubuza mu ng'anjo ndi 180mm, ndipo mtengo wosunthira umayenda patsogolo 140mm molunjika, kenako kutsika ndi 180mm, Ikani chitoliro chachitsulo Pamwamba pazitsulo lokhala ndi dzino lokhazikika mu ng'anjo ndikuzungulira mbali ina kuti igwere muzitsulo la mano. Mtengowu umabwezeretsedweratu pomwe panali 140mm molumikizana kuti amalize kupita patsogolo. Mwanjira imeneyi, kugunda kulikonse kodyetsa, mtanda woyenda umamaliza kuyenda kutsogolo. Chitoliro chachitsulo chimasunthira patsogolo pamtengo wokhathamira ndi phula la 180mm ndikutembenukira mbali inayake. Chitoliro chachitsulo chimatenthedwa ndipo chimasungidwa mu ng'anjo yotentha kuti muchotse kutentha. Mtengo woyenda umathandizira chitoliro chachitsulo kupita pagome lotseguka la cantilever mu ng'anjo yotsekemera, chitseko cha ng'anjo chimatsegulidwa, ndipo chojambulira chomwe chimatuluka mu ng'anjo yotentha ndi tebulo lotuluka kunja kwa ng'anjo yotentha limazungulira mwachangu nthawi yomweyo ( pafupipafupi kutembenuka liwiro lamulo pazipita 2m / S). Chitoliro chachitsulo chimaperekedwa pagome lodzigudubuza kunja kwa ng'anjo, kenako kumakina ozimitsa omwe amalandila tebulo lodzigudubuza kudzera pachipangizo champhamvu chotsikira madzi. Makina ozimitsa omwe amalandila tebulo lama roller amakhala ndi ma switch awiri a magetsi. Mutu wa chitoliro chachitsulo umatseka switch yoyamba yamagetsi, ndipo tebulo lodzigudubuza limachedwetsa. Letsani tebulo lachiwiri loyendetsa magetsi kuti liyime, ndipo chitoliro chachitsulo chimatsamira pang'ono pakumangika. Pakadali pano, makina owotchera a ng'anjo yotsekemera (seti ya zotsekemera zotsekemera) amaika chitsulo chachitsulo pamagudumu azitsulo ozimitsa. Yogwirizana ndi seti yamagudumu oyendetsedwa amayendetsedwa ndi ma hydraulic cylinders kuti akanike mapaipi achitsulo. Chitoliro chachitsulo chimayendetsedwa ndi gudumu lothandizira lozungulira kuti lizungulira mofulumira kwambiri. Pakadali pano, madzi akunja opopera amachotsedwa ndi silinda yamafuta, madzi akunja amathiridwa pansi, valavu yamkati ya njira zitatu imasinthidwa, ndipo madzi amkati amkati amapopera kuchokera kubowo lamkati la malekezero ena a chitsulo chitoliro. Zimazimitsidwa ndikusamba kwakunja komanso kusinthasintha kwamkati. Nthawi yotseka imatha kukhazikitsidwa mwa masekondi 6-30 molingana ndi kapangidwe kazitsulo ndi khoma. Pambuyo pa kuzimitsa, kusokonekera kwamadzi kumatseketsa madzi akunja kuchokera kumalo ozimitsa ndikugwera mdzenje pansipa, ndipo valavu yamkati yamkati itembenukira kumadzi opopera amkati kuti alowe mu dzenje podutsa. Gudumu lomwe likukankhidwalo limasunthidwa, ndipo makinawo amakoka chitoliro chachitsulo ndikuchikoka pazipangizo zamadzi zam'mlengalenga, ndipo chimaliziro chimodzi cha chipangizocho chimakwezedwa. Nthawi yomweyo, kupanikizika kwa mpweya kumawomba madzi kuchokera pamphuno. Madzi atakhala opanda kanthu, chida chamadzi chopanda madzi chimatsitsidwa ndikukhazikitsanso, ndipo chitoliro chachitsulo chimakokedwa ndi chida choyimitsira ndikutumiza kugome lodyera kunja kwa ng'anjo yoyaka. Pakufikiranso kayendedwe kake, chitseko cha ng'anjo yamoto chimatsegulidwa, ndipo chitoliro chachitsulo chimatumizidwa ku ng'anjo yamoto ndi tebulo loyendetsa. Njira yotumizira ndiyofanana ndi yotentha ndi ng'anjo. Chitoliro chachitsulo chimatenthedwa pang'ono ndi pang'ono mu ng'anjo yotentha mpaka kutentha kwake. Khomo lotsegulira m'ng'anjo yamoto limatsegulidwa, ndipo chitoliro chachitsulo chimatumizidwa kunja kwa ng'anjo ndi tebulo lotulutsa lamoto lamoto, ndipo limalumikizidwa ndi tebulo lodyetsa pamaso pa makina owongoka kudzera pa tebulo lolumikizira . Chitoliro chachitsulo chimakhazikika ku 450- ndi kabedi kakang'ono kozizira kutsogolo kwa makina owongoka. Pafupifupi madigiri 500, chitoliro chachitsulo chimakokedwa pagome loyendetsa la makina owongoka ndikutumizidwa kumakina owongoka kuti awongooke.

 Ng'anjo yamtunduwu imatha kuzindikira kutentha kwa mapaipi achitsulo.

Kulengedwa kwa mzere kutentha mankhwala kupanga mu mosalekeza zitsulo chubu mphero

 Chingwe chotenthetsera kutentha chimagwiritsidwa ntchito makamaka pochizira mafuta ndi kabotolo, malinga ndi API 5CT-2001 standard. Kupanga machubu owonjezera okwera mtengo kuti athandizire pachuma. Pambuyo kutentha chithandizo, yamachubu ndi casing ndi mphamvu apamwamba, kulimba ndi kukana dzimbiri, ndi kufika muyezo lonse, ndipo ali pa udindo waukulu mu China.

Kapangidwe kake kamachitika molingana ndi njira zotsatirazi: mapaipi azitsulo omwe amathandizidwa ndi kutentha kuchokera kosungira kwapakati amaikidwa papulatifomu yonyamula ndi kireni, kenako ndikulowa m'ng'anjo yotentha, atamasulidwa momwe amafunira, kuthamanga madzi dephosphorization amachitika, ndipo chida chozimitsira madzi chimanyamulidwa ndi tebulo loyenda lodzigudubuza. Gwiritsani ntchito ma seti angapo odzigudubuza kuti muchepetse chitoliro chachitsulo ndikupangitsa kuti chizungulira. Khoma lakunja la chitoliro limazimitsidwa nthawi yomweyo pansi pamadzi kutentha kwapamwamba, ndipo bomba la chitoliro limalumikizidwa ndi kamphindi kakang'ono ka utsi kuti kuzimitse khoma lamkati la chitoliro mpaka kutentha kwa chitoliro chachitsulo kufika pakusintha kofunikira.

Pakadali pano, conveyor imakwezedwa, ndipo chitoliro chachitsulo chimatengeredwa kupita kumalo osunthira ndi shifter, kenako kupita mu ng'anjo yamoto. Chitoliro chachitsulo chikatuluka m'ng'anjo yamoto, chimalowa pabedi lozizira kudzera pamakina oyesera komanso makina owongoka, kenako ndikuchita zowunikira zosawononga pambuyo pozizira. , Ndipo lowetsani nyumba yosungiramo zinthu zapakatikati mutakhala oyenerera. Matekinoloje ofunikira ndi luso lazopanga izi ndi:

• Gwiritsani ntchito mfundo zaukadaulo wazinthu ndi zomwe mukufuna kuchita kuti muchepetse kuyenda, kuti mzere wonse ukhale ndi ntchito zinayi zochizira kutentha, kwinaku mukuganizira za pulayimale ndi sekondale, kuyenda kosalala, magwiridwe antchito abwino komanso kugwiritsidwa ntchito pang'ono.
• Kugwiritsa ntchito kusamba kwakunja ndi ukadaulo wapakatikati wopopera, kuphatikiza pulogalamu yachitsulo yamadzi yolimbitsa pulogalamu yamapulogalamu, kumatsimikizira magawo oyenera komanso odalirika pokonza mapaipi achitsulo amitengo yazitsulo zosiyanasiyana, potero amaonetsetsa kuti zinthu zotenthedwa bwino ndizabwino.
• Kuwongolera kwathunthu, kuwongolera zambiri pamakompyuta, ndikuwunika bwino machitidwe onse kuti athe kukonza magwiridwe antchito komanso magwiridwe antchito.
• Kusintha kuzimitsa mafuta kuzimitsa kwamadzi kumachepetsa kwambiri kuwonongeka kwa chilengedwe, kumasunga mafuta, komanso kumapangitsa chitetezo chakapangidwe.
• Konzani bwino ndalama zomwe mwasankha komanso kusankha zida, ndikusunga ndalama zopitilira 100 miliyoni kuposa ndalama zomanga poyerekeza ndi mzere wonse wazogulitsa zida.

Chonde sungani komwe adachokera ndi adilesi iyi kuti musindikizenso: Njira yothandizira kutentha kwapakati pafupipafupi pa chitoliro chachitsulo, chitoliro chamafuta amafuta komanso chitoliro choboolera

Minghe Kampani Yoponyera ali odzipereka kupanga ndi kupereka zabwino ndi magwiridwe antchito a Kutayira Mbali (zitsulo zoponyera magawo osiyanasiyana zimaphatikizapo Woonda-Wall Die kuponyera,Kutentha Kwambiri Kuponyera,Cold Chamber Die Casting), Round Service (Ntchito Yoponyera Akafa,Cnc Machining,Kupanga Zinthu, Pamwamba pa Chithandizo) .Mtundu uliwonse wa Aluminium die kuponyera, magnesium kapena Zamak / zinc kufa kuponyera ndi zofunikira zina ndizolandilidwa kuti mutilankhule.

Motsogozedwa ndi ISO9001 ndi TS 16949, Njira zonse zimachitika kudzera pamakina opanga makina otsogola, makina a 5-axis, ndi malo ena, kuyambira ma blasters mpaka makina ochapira a Son Son.Minghe alibe zida zapamwamba komanso ali ndi akatswiri gulu la akatswiri odziwa ntchito ndi oyang'anira kuti mapangidwe kasitomala akwaniritsidwe.

Wopanga mgwirizano wopanga kufa. Mphamvu zimaphatikizapo magawo ozizira a aluminium die akuponya kuchokera ku 0.15 lbs. mpaka 6 lbs., kusintha mwachangu kukhazikitsidwa, ndi makina. Ntchito zowonjezera zimaphatikizapo kupukuta, kunjenjemera, kudodometsa, kuwombera mfuti, kupenta, zokutira, zokutira, msonkhano, ndi zida. Zipangizo zomwe zimagwiritsidwa ntchito ndizophatikiza ma alloys monga 360, 380, 383, ndi 413.

Zinc kufa kuponyera kapangidwe ka ntchito / ntchito zofananira zamakono. Makonda opanga mwatsatanetsatane wa zinc kufa. Kuponyera kwakung'ono, kuponyedwa mwamphamvu, kuponyedwa kosiyanasiyana, zopangidwa ndi nkhungu, mayendedwe amtundu ndi odziyimira payokha komanso zotsekera zotsekedwa zimatha kupangidwa. Zokongoletsa zimatha kupangidwa kutalika ndi mulifupi mpaka 24 mkati. Mu +/- 0.0005 in. Kulolerana.  

ISO 9001: 2015 wopanga wa magnesium wamtundu wakufa, Mphamvu zake zimaphatikizapo kuponyera kwa magnesium kufa mpaka 200 ton chipinda chotentha & 3000 chipinda chozizira, kupanga zida, kupukuta, kuumba, kusinthanitsa, ufa & kupaka kwamadzi, QA yathunthu ndi kuthekera kwa CMM , msonkhano, kulongedza & kutumiza.

ITAF16949 yotsimikizika. Ntchito Yowonjezera Yowonjezera Phatikizani kuponyedwa kwa ndalama,kuponya mchenga,Kukongoletsa, Anataya zathovu kuponyera,Kuponyera kwamakedzana,Kuponyera Kutulutsa,Permanent Mold KuponyeraZolimba zimaphatikizaponso EDI, thandizo la uinjiniya, kutengera kolimba komanso kukonza kwina.

Akuponya Makampani Zolemba Pazigawo za: Magalimoto, Mabasiketi, Ndege, Zida zoyimbira, Watercraft, Zipangizo zamagetsi, Sensor, Models, Zipangizo zamagetsi, Zitseko, Mawotchi, Makina, Ma Injini, Mipando, Zodzikongoletsera, Ma Jigs, Telecom, Kuunikira, Zipangizo Zachipatala, Zithunzi za zithunzi, Ma Robot, Ziboliboli, Zomvera, Zida Zamasewera, Zida, Zoseweretsa ndi zina zambiri. 

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By Wopanga Minghe Die Casting | Magulu: Nkhani Zothandiza |Zofunika Tags: Zotayidwa kuponyera, Kutaya Zinc, Kuponyera Magnesium, Kutumiza Titanium, Kuponya Chitsulo chosapanga dzimbiri, Kutayira Mkuwa,Kuponyera Mkuwa,Akuponya Video,Mbiri ya Kampani,Zotayidwa Die kuponyera | Ndemanga Off